This particular ford plant gets engines Just In Time from the foundry ~100km away, using a highway that has frequent traffic jams.
It was found that when a truck load of engines was late, the most cost effective thing to do was to crush the brand new engine-less cars, and crush the engines when they arrived rather than either stop the line, or try to shuffle the cars & engines in at a later time. It was mind-boggling, but the numbers were run many times in many different ways and it was true.
It was found that when a truck load of engines was late, the most cost effective thing to do was to crush the brand new engine-less cars, and crush the engines when they arrived rather than either stop the line, or try to shuffle the cars & engines in at a later time. It was mind-boggling, but the numbers were run many times in many different ways and it was true.